5 Consequences of Poorly Installed Cable Carriers (and How to Avoid Them)

A cable carrier may seem like a minor component, but improper installation can have major consequences. From cable failures to unplanned downtime, the impact on production and maintenance costs is significant. This article covers the five most common installation mistakes and how Wisman Techniek can help you avoid them. 1. Cable failure due to incorrect bend radius Selecting a bend radius that is too small forces cables into tight curves, creating internal stress and eventual failure. Solution: Our specialists advise on the correct bend radius and compatible cable types. 2. Overfilled cable carrier Packing too many or oversized cables increases friction and wear and can damage the cables. Solution: We help select a carrier with adequate capacity and recommend proper cable positioning and separation to prevent overload. 3. Improper strain relief Without proper strain relief, cables shift inside the carrier, accelerating wear and causing faults. Solution: We provide carriers with integrated strain relief and advise on secure fixation methods to minimize cable movement. 4. Wrong material choice Using a carrier unsuited to the environment (heat, chemicals, hygiene) leads to accelerated degradation. Solution: We match the material to your application — stainless steel for hygienic areas, heat/chemical-resistant plastics for harsh conditions. 5. Lack of maintenance and inspection Minor issues escalate into failures when inspections are skipped. Solution: We define a practical inspection and maintenance plan, including intervals, checklists, and spare-parts strategy. Conclusion: Leave installation and maintenance to experts A professionally installed carrier extends cable life, reduces downtime, and boosts efficiency. Wisman Techniek provides the right carrier selection plus expert installation and service. Book a free inspection or consultation Unsure about the condition of your carriers? Contact Wisman Techniek for a no-obligation inspection or advice.